The WRT54GL is still for sale, new, on ebay. So they are not hard to find. You could save your self a huge amount of time starting with supported hardware. Working with a WRT54G v8 would be a challenging project for someone with expert hardware and software skills. If you get it working, let is know how you did it. The HSMM-MESH firmware will not fit in the native memory of a WRT54 v8. There is no easy way to "leave stuff out" to try to make it fit. If you can't get the firmware image loaded, you can't boot it. If you want to try get a taste of trying to work with minimal foot print 3rd party firmware in newer Linksys routers, check out dd-wrt for ideas on how one might try. We do not have a method for loading working HSMM-MESH firmware into a WRT54G v8.
-Glenn KD5MFW
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